While pushing the brake lever forward, turn the adjusting dial 1 until the brake lever is in the desired position. Brake pad clip Brake pad pin Brake pad spring Brake pad. Replace: S blown fuse a. Stand the motorcycle on a level surface. Radiator fan motor nuity between brown and blue? Turn the crankshaft until the keyway a on the crankshaft is aligned with the mark b on the crankcase. B Through the handlebar switch lead left and clutch G Route the brake hose through the guide.
Install: S wheel bearings S oil seals a. It contains detailed instructions and step by step diagrams for all workshop procedures. Throttle body assembly Throttle body joint For installation, reverse the removal procedure. If this function detects a malfunction in the system, it immediately operates the en- gine under substitute characteristics and illuminates the engine trouble warning light to alert the rider that a malfunction has occurred in the system. Replace the drive chain, drive sprocket and rear wheel sprocket as a set. Position strip of Plastigauge 1 onto the camshaft journal as shown.
No normal signal are received from the speed sensor. Front fork leg oil level from the top of the inner tube, with the inner tube fully compressed, and without the spring 133 mm 12. Fill: S cooling system with the specified amount of the recom- mended coolant Recommended antifreeze High-quality ethylene glycol antifreeze containing corrosion inhibitors for aluminum engines Mixing ratio 1:1 antifreeze:water Quantity Total amount 1. Ten-link drive chain section limit maximum 150. Adjust: S brake lever position distance a from the throttle grip to the brake lever a. Seat For installation, reverse the removal procedure.
Mechanical seal installer 4 90890-04078 Middle driven shaft bearing. Replace the piston pin and then check the lubrication sys- tem. Check: S lead S coupler S connector Moisture! Symptom Non-registered data has been received from the meter. Offset: S piston ring end gaps a Top ring b Lower oil ring rail c Upper oil ring rail d 2nd ring A Intake side 6. Everything you need to know about this car is in this manual. Lubricate: S wheel axle S wheel bearings S oil seal lips Recommended lubricant Lithium-soap-based grease 2. Crankshaft runout Less than 0.
Measure: S ten-link section a of the drive chain Out of specification! The problem is that once you have gotten your nifty new product, the yamaha tdm900 pdf service repair workshop manual 2002 onwards gets a brief glance, maybe a once over, but it often tends to get discarded or lost with the original packaging. Install: S brake caliper 1 S brake caliper bolts 2 27 Nm 2. To adjust the height of headlight, use the No. Repeat steps e to h until all of the air bubbles have disappeared from the brake fluid in the plastic hose. Impeller shaft tilt limit 0. Replace the throttle bo- dies. Install the new valve guide with the valve guide installer 2 and valve guide remover c.
Scavenge pump Gascket Dowel pin Feed pump Gascket For installation, reverse the removal procedure. It should be helpful, however, as a guide to basic troubleshooting. Install: S upper bracket 26 Nm 2. Set on the switches to verify if the electrical circuit is operational. Replace the clutch plates as a set.
Engine stop switch S Disconnect the starter relay from the cou- S Check the engine stop switch for continuity. Locate the rounded number of the original valve pad and the measured valve clearance in the valve pad selection table. Clutch spring Pressure plate Pull rod Friction plate 1 Clutch plate Friction plate 2 Lock washer Clutch boss Thrust plate Bearing. Check: S fuel passages Obstruction! Battery S Check the condition of the battery. Union bolt Copper washer Brake hose Brake caliper For installation, reverse the removal. Carry out check and maintenance on items or components that could be a cause of malfunction in accordance with the or- der.
Repair or replace any faulty part. Remove: S air filter case cover S air filter element 3. Suspend the thermostat in a container filled with water. Reinstated by turning the Installed state of the lean angle cut-off Check the installed area for looseness or main switch. Check: S shift fork movement along the shift fork guide bar Rough movement! Diagnostic monitoring Speed sensor code No. S Do not allow the sheave holder to touch the projection on the generator rotor.
Replace: S bearings S bearing races a. Start the engine and warm it up until the spe- cified oil temperature is reached. Install: S brake pad spring 1 S brake pad pin 2 S brake pad clips 3 S brake caliper 40 Nm 4. S Do not smoke, and keep away from open flames, sparks, or any other source of fire. Turn the adjusting knob 1 in direction a or Rebound damping is Direction increased suspension is harder. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order. If the brake disc deflection cannot be brought within specification, replace the brake disc.
The rear brake light switch is properly adjusted when the brake light comes on just before the braking effect starts. Universal clutch holder 90890-04086 3. The horn fails to sound. Wash: S bearings upper and lower S bearing races Recommended cleaning solvent Kerosene 2. Symptom clogged or deteched hose.