Install the reverse clutch assembly onto the park flange. Pull knob off the shifter. Reinstall the dipstick completely, but do not lock it. Lock Nut Reservoir Bearing, External. Dial Bore Gauge: A cylinder measuring instrument which uses a dial indicator.
Remove the intermediate shaft seal using a seal puller or other suitable method. Severe injury may occur if machine tips or falls. Insert new A-arm bushings and pivot tubes into new A-arm. Remove Remove the steering shaft, pivot tube and steering wheel from the vehicle as an assembly. Apply an anti-seize 23 ft. Remove the remaining bolt attaching the airbox to the bracket and remove the assembly from the vehicle.
Slide back the cable adjuster boot. Replace if cracked or damaged. The oil pressure relief 31. Install the rear caliper with the mounting bolts. Install the intermediate shaft seal circled flush or slightly below the case. Remove both seats and rear service panel. Use the Operation Overview following illustration and specification table to test the ignition The ignition coil is used to provide high voltage to fire the spark coil resistance.
Visually inspect each cam lobe for wear, chafing or damage. Grease the joint with the special joint grease provided in the 21. Always consult the exploded views or each manual section for torque values of fasteners before using standard torque. Do not connect or disconnect the battery cable Do not run test with high amperage accessories. Mechanical energy is converted to electrical energy in the stator. Torque the screws evenly to specification in sequence as shown.
Replace the disc if any deep scratches are evident. Remove the shim s from the differential assembly. Install and secure the boot replacement kit. Cylinders may be wet or dry Example of Cross Hatch Pattern honed depending upon the hone manufacturer's recommendations. If the oil filter is obstructed, a bypass valve contained in the filter allows oil to bypass the filter element. Decrease Increase Use a flat blade screwdriver to make damping adjustments. Rear Caliper Mounting Bolts: 18 ft.
Torque Disc Inspection mounting bolts to specification. Use the following procedure when engine removal is required. Bolt-In Brace 20 Nm 17 ft. Carefully press the gear off the assembly while supporting consists of a bolt, washer, spring, and valve dowel. Use compressed air to blow out any debris. Be sure the filter fits tightly in the air box. Remove the cable end and retainer from the throttle foot pedal.
All riders should take a safety training course. . Rear Gearcase Capacity: 22 fl. Remove the spacer, contact pins, springs, drum gear and 13. Wheel Install brake caliper mounting bolts and torque to 18 ft. If not replacing the A-arm, thoroughly clean the A-arm and If not replacing the A-arm, thoroughly clean the A-arm and pivot tubes. Measure the thickness of the pad material.
Measure height of each cam lobe using a micrometer. If the resistance is correct. Check that all cotter pins are in place. Be sure bushings and pivot tubes are installed. Gasoline is extremely flammable and explosive under certain conditions. Press a new ball bearing onto the end of the shaft and install a new retaining ring. Inspect the ring gear for chipped, worn, or broken teeth.
Pivot the A-arms upward and rear hub carriers downward and remove the drive shafts from the hub carriers. Perform this procedure in a well ventilated area, away from gasoline or other flammable materials. Replace fuel line every two years. Stator Plate: The plate mounted under the flywheel supporting the battery charging coils. Center Distance: Distance between center of crankshaft and center of driven clutch shaft.
Place a drain pan beneath engine crankcase and remove the drain plug. Clean the caliper with brake cleaner or alcohol. Note the orientation of the needle bearing. Inspect the Remove the input shaft seal and clutch intermediate shaft park flange for wear or damage. Install a new shift cable lever seal and press it flush with the case. If voltage reading black voltmeter probes into the test ports as shown.